Airless Bottle

Custom Airless Bottle Packaging Manufacturer | OEM and ODM Solutions

Protect sensitive skincare formulas with precision airless dispensing systems. Hengbang manufactures high-performance airless bottles, airless jars, refillable systems, and double-chamber packaging for cosmetic brands, contract manufacturers, and global distributors.
Factory Location: Yuyao, Zhejiang, China Material Options: PP, PETG, AS, ABS, PCR (Post-Consumer Recycled Plastics) Customization Capabilities: Custom Color Matching, Silk Screen Printing, Hot Stamping, UV Coating, Custom Mold Development Quality Standard: ISO 9001 Compliant, Eco-Friendly Material Options

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Standard and Custom Airless Packaging Formats

Airless Pump Bottles Best Used For: Serums, facial lotions, daily emulsions, liquid foundations. Available Capacities: 15 ml to 150 ml. Key Advantages: Precision piston dispensing system that minimizes product residue and limits exposure to air during use. Custom Options: Matte and glossy surface finishes, custom pump collars, transparent or opaque container bodies.

Airless Pump Jars Best Used For: High-viscosity face creams, anti-aging moisturizers, night masks. Available Capacities: 30 g to 100 g. Key Advantages: Combines a luxury jar presentation with touchless, hygienic pump dispensing to protect sensitive formulas from direct finger contact. Custom Options: Double-wall structures, custom color spraying, metallic closure accents.

Refillable Airless Bottles Best Used For: Sustainable skincare lines and repeat-purchase branding models. Key Advantages: Features a durable outer shell with a replaceable inner cartridge, reducing single-use plastic waste while maintaining premium branding. Custom Options: Precision snap-in or threaded inner container mechanisms designed for simple customer replacement.

Double-Chamber Airless Bottles Best Used For: Dual-phase serums, Vitamin C and E combination products, day and night treatment formulas. Available Capacities: Dual 15 ml, Dual 30 ml, and custom dual-chamber configurations. Key Advantages: Houses two active formulas in separate chambers to maintain ingredient stability until dispensing.

Technical Specifications and Formula Compatibility Reference

Low Viscosity Formulas (Essences, Facial Oils) Recommended Package: Precision Airless Pump Bottle Standard Output: 0.12 cc to 0.15 cc per stroke Key Inspection Focus: Pump priming and leak-proof sealing under vacuum test

Medium Viscosity Formulas (Lotions, Emulsions) Recommended Package: Standard Airless Bottle Standard Output: 0.20 cc to 0.23 cc per stroke Key Inspection Focus: Piston mobility and consistent dose delivery

High Viscosity Formulas (Heavy Creams, Body Butters) Recommended Package: Airless Pump Jar or Large-Orifice Airless Pump Standard Output: 0.30 cc to 0.50 cc per stroke Key Inspection Focus: Formula cavitation and wall clearance inside the inner container

Active Ingredient Formulas (Retinol, Vitamin C, Sensitive Actives) Recommended Package: Opaque UV-Protected Airless Bottle Standard Output: Customized to formula specification Key Inspection Focus: Airtight barrier performance and light-blocking integrity

Quality Assurance and OEM Manufacturing Process

Quality Inspection Steps:
Vacuum Leakage Test: Every production batch undergoes negative-pressure vacuum testing to ensure transportation safety and long-term sealing performance.

Actuation and Priming Check: Verifying stroke counts, pump recovery speed, and precise dosage volume.

Dimensional Tolerance Inspection: Strict evaluation of bottle neck threads, component interfaces, and closure tolerances to ensure seamless automated filling.

Decoration Adhesion Test: Cross-hatch adhesion testing on printed artwork, hot stamping, and surface coatings.

OEM and ODM Project Workflow:

Requirement Confirmation - Submit formula viscosity details, target volume, bottle preferences, and branding artwork.

Sample Development - Stock samples shipped within 3 to 5 days; custom color matching delivered within 10 to 15 days.

Compatibility Testing - Perform stability and compatibility testing using your exact liquid formula inside sample packaging.

Mass Production - Automated injection molding, surface decorating, assembly, and final pre-shipment inspection.

Premium 50ml 30ml Airless Pump Jar For Moisturizer

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FAQ

Q: What is your Minimum Order Quantity (MOQ)?

A: MOQ depends on the chosen model and customization scope. Standard stock colors are available at lower MOQs, while custom color matching and specialized decoration processes require higher minimum runs. Contact our technical sales team for precise details.

Q: Do you offer eco-friendly or PCR plastic options?

A: Yes. We supply PCR-PP and PCR-PETG material options to support sustainable cosmetic packaging strategies for environmentally conscious brands.

Q: Can we request physical samples for stability testing?

A: Yes. We strongly encourage formula compatibility testing prior to volume orders. We can provide testing samples matching your targeted capacity and pump output specs.

Q: How do airless bottles compare to conventional dip-tube bottles?

A: Airless bottles use an internal piston system rather than a dip tube. As the pump is actuated, the piston moves upward to push product out. This design limits direct air exposure, reduces left-over product in the container, and works reliably with higher-viscosity creams.

As one of the most professional airless bottle manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to wholesale bulk customized airless bottle at competitive price from our factory.